IGBT Induction Heating Generator for Pipe Joint Anti-corrosion Coating

Our CR2000 series induction heating generator can be used for joint anti-corrosion coating in offshore platform, oil and gas pipeline construction, power plant, etc,

Pictures of IGBT induction heating generator:

digital control for precise and stable working

modular design for easy maintenance and repair

self fault feedback for machine protection and longer service life

6 thermocouple inputs for timely temperature control

display panel for easy operation

universal wheels for high movability

Parameters of IGBT induction heating generator:

Working site of IGBT induction heating generator applied for joint anti-corrosion coating with manual split core inductor:

Usually, induction heating generator will be far from the working site, so we can provide the extension cable for machine safe working. Inductors can be operated by one or two persons according to the pipe size. Open and close easily. For pipe heating before coating, just put the inductor around the pipe, then start heating, temperature and heating time can be precisely controlled by our machine. With good performance and fast and uniform heating, our induction heating generator is widely applied in oil and gas pipeline, power plant, offshore platform, etc

Manual type split core inductor:

Manual type split core inductor is desinged and customized according to your pipe size, it can be easily opened and closed by human force. Since the induction cables are well arranged and fixed, it can work with high efficiency, good performance, and uniform heating. Besides, compared to heating with induction cables, you don't need to wind the cables around the pipes, so save much energy and labor force. Induction cables will not touch the pipes, so suitable for joint anti-corrosion coating.

Accessories to match our IGBT induction heating generator for the whole system:

We can supply the whole system for this pipe heat treatment to save your time and energy for finding the accessories, like thermocouple, thermocouple welding machine, digital temperature-recorder, remote switchgear, output extension cable, insulation blanket, etc. Complete solution saves your time and ensures you to start work soon after received our delivery.

Product Features:

• Friendly Interface and Precise Control

The control board offers multiple heating pattern to choose such as preheat, PWHT, bakeout, custom, so the heating process can be controlled precisely by determining parameters of each segment such as temperature, time, temperature-time rate.

• High Efficiency

This uniquely energy-efficient process converts up to 90% of the expended energy into useful heat, and time-to-temperature is much faster than conventional processes due to the method of applying heat, reducing cycle time.

• 6 Channel Thermocouple Input

Up to 6 channel thermocouple input offers a better temperature monitoring and control of the heating zone.

• Fault Recording and Protection

Fault code will display and be recorded for reference, and system will respond with protection action like shutdown once fault occurs such as open-loop output and short out.

• Abundant Accessories

We offer different sizes of output induction cable, output extension cable, insulation blanket, remote switch, TC extension cable, digital temperature recorder, spot welding machine, etc., just for the convenience of your application and engineering project. You can get the whole system.

• Flexible Custom Function

The custom function allows you to set 3 curves at most and up to 10 segments for each curve to control the heating process automatically. Thus brings the benefit of wide applicability and precise control.

Competitive Advantages:

• Perfect Mobility

Optional running gear is offered, which is easy to install or dismount.

• On-board Temperature Control

On-board temperature control provides for manual or temperature based programming in a simple-to-learn operator interface.

• Easy to set-up

The flexible induction cable fits a variety of pipe diameters and plate length.

• Improved Working Environment

Welders are not exposed to open flame, explosive gases and hot elements associated with fuel gas heating and resistance heating, and fire risk is much lowered.

• Uniform Heating

The heat is induced within the part itself by alternating electrical current, and uniform temperature throughout the heating zone is realized.

• Multiple thermocouple input control

The heating process control is based on the TC of highest temperature during heating and of the lowest temperature during cooling.

• Low consumable costs

No fuel costs and minimal insulation costs. Insulation blanket is reusable and may be used 50 time or more, reducing costs of disposal and replacement.

Company information:

Canroon is a remarkable energy saving solutions provider, whose products and solutions are widely used in industries including shipbuilding, aviation, automobile, metallurgy, chemical engineering, petroleum pipeline construction, new materials, new energy, etc.

Canroon has a professional R&D team dedicated to convert wisdom into leading products and services to meet needs of different customers, and create sustaining value.

By virtue of comprehensive advantages in the field of power electronics, and sticking to the idea of energy-saving and emission reduction, we have been offering reliable and environmental friendly engineering solutions to maintain a leading edge.

"We create, we share". We will join our partners to work with innovation and provide users with reliable products and advanced solutions, with a vision of better harmony between mankind and nature.